KILN
KILN - TYRE CRACK REPAIR
IN-SITU REPAIR OF ALL CRACKS DETECTED IN KILN TYRES
AREA OF CONCERN
The crack may develop rapidly in tyres if the Kiln is continued to work. Tyres are casted and not readily available. Lead time to supply may vary from 4 months to a year and mostly imported. Huge down time resulting in production loss as well as cost involved in tyre replacement. Developed CREEP may cause further damage to other parts of Kiln if tyre is allowed to run without repair.
SOLUTION
Detect and repair cracks in tyre, carry out PWHT and run the kiln till new tyre arrives. Ador has performance proven welding consumables & Quick Response Team to undertake this repair work.
KILN - SHELL JOINTS BY SAW
CARRY OUT WELDING OF SHELL JOINTS BY AUTOMATED PROCESS THUS REDUCING PRECIOUS SHUT-DOWN CONSIDERABLY AND HUGE SAVING WITH HIGHEST QUALITY WELD JOINTS
AREA OF CONCERN
MMAW of joints may take up to 6 to 8 days depending upon diameter and thickness of shells. Thus, warranting more time for shutdown. This is an essential activity and can’t be avoided. Being MMAW, quality of welding within a joint itself may vary depending upon welder’s skill. Uneven fusion, slag inclusion, under bead cracking development of stresses and non-uniformity of welding may lead to bad quality.
SOLUTION
Deployment of SAW process cuts down welding time by at least 4 to 5 days! Thus, saving lots of shut-down time. Strictest control over welding parameters ensure uniform weld bead quality, generation of lesser/negligible stresses and almost ZERO defects.
KILN - SUPPORT AND THRUST ROLLS
TOTAL REFURBISHMENT WORN OUT ROLLERS OR REPAIR OF CRACKS
AREA OF CONCERN
ADFL offers rebuilding of barrel of rollers and repair of shafts, at the same time maintaining surface finish, critical dimensions and stress-free component. Refurbishment is done by welding as well as thermal spray coatings.
SOLUTION
ADFL offers rebuilding of barrel of rollers and repair of shafts, at the same time maintaining surface finish, critical dimensions and stress-free component. Refurbishment is done by welding as well as thermal spray coatings.
KILN - JOBS ON TURN-KEY BASIS
FABRICATION & REPLACEMENT OF KILN SHELLS, COWL, TYRES, GIRTH GEAR CHANGE OR REVERSAL ETC.
TECHNICAL DATA
None. ADFL offers turn-key solution with fabrication and services at one stop.
