IMPORTANT JOBS IN CEMENT INDUSTRY
- Rebuilding of tyres, rollers, roller segments, roller shells, table liners, grinding rolls and bull ring segments of vertical roller mills used for coal, limestone, slag and clinker grinding of make like Loesche, FL Smidth, Ube, Loesche-Ube, Fuller, Polysius, Koppern, Kobe, BHEL etc., by automatic, electronically controlled open arc, sub-merged arc and gas shielded welding processes. Jobs up to 5 meter dia., and 20 ton in weight are undertaken.
- Rebuilding of rollers of hydraulic roller presses, kiln support, crushers etc., of Polysius, KHD – Humboldt, Koppern, Fuller etc., by automatic, electronically controlled open arc, sub-merged arc and gas shielded welding processes. Rollers upto 2 meter dia., and 25 ton in weight are undertaken.
MANUFACTURING AND FABRICATION
- ENDURAPLATES wear resistant plates are manufactured by automatic, electronically controlled, open arc cladding process. Chutes, hoppers, liners, cyclones, ducts, casings are some of the applications.
- Fabrication and internal and external cladding of pipes, bends, elbows, reducers, cones etc. by automatic, electronically controlled open arc welding process for abrasion at normal as well as high temperatures. Pipes forms above 6 mm thickness, 200 mm dia., and 6 meter lengths are cladded.
- Fabrication of shells for kilns.
ON-SITE AND IN-SITU JOBS
- Cutting and joining of kiln shells by automation and replacements on turn-key basis.
- Repair of components involving critical welding. E.g. repair of shafts, tyre cracks, crusher rotors etc.
- Total refurbishment of LS crusher rotors and clinker crusher rotors, sinter crusher rotors.
SUPER CONDITIONING AND RECLAMATION OF VITAL MACHINERY COMPONENTS THROUGH STATE-OF-THE-ART PLASMA SPRAY SYSTEM
- Surface treatment by thermal spray processes for petrochemical and refineries
- Boiler tube coating, aluminizing of cyclones, chimney and ducts, etc.
- Plasma spray system, HVOF and other thermal spray systems.
- Refurbishment of roller, hub, shafts, ofroller press, VRM rollers, Impellers etc, by automatic welding system.